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These equations help you evaluate your shop's performance in terms
of production rate and costs/part.
Once modeled, they permit you to quickly determine the effects of changes
in your machining operations. The well-known Taylor equation, V X t"
= c produces a straight-line relationship between the log of cutting
speed and the log of tool life. The exponent n is a non~varying
constant, and quantifies the way tool wear changes as cutting speed
changes. On the other hand, the taylor equation intercept c changes
as real-world machining conditions change.
For a turning operation, production rate maximum
speed is:
vprmax=exp[n X in{n/((1-n) X tc)}] X c
vprmax= speed for maximum production rate in surface feel/min
n= exponent of the taylor equation for speed versus tool life
c= Taylor equation intercept ( speed for one minute of tool life )
tc= tool change time in minutes
Minimum cost speed
is calculated from the following formula
vlocost= exp[n X in{(n X burden/60)/((1-n) X (burden/60
X tc + ct))}] X c
vlocost= speed for minimum machining cost
burden= overhead rate ( dollars/hour )
ct= tool cost ( dollars/edge )
At any cutting production speed, you can calculate
production rate as follows:
pr= pe/tt X 60
pr= production rate ( parts/hour )
pe= tool life ( parts/edge ) =tl/mt
tl= tool life from the taylor equation ( min/edge )
mt= machining time ( min/part )
pc= part change time ( min/part )
idletime= noncutting time for each machining cycle ( min/part )
tt= cutting edge total time ( min/edge )=tl + tc + (pc + idletime) X
pe
Machining cost, at any speed, becomes:
mcost= cr/pr X 60
mcost= machining cost in dollars/part
cr= cost rate ( dollars/minute ) = ( burden/60 ) + ( ct/tt )
These relations apply directly to turning, and can
be adapted to other types of machining operations.
112 Leader Dr., P.O.Box 51327, Piedmont,
S.C. Toll Free Telephone: 1-888-OK-TO-FIX OfficeTelephone: (864) 605-0607
Fax: (864) 605-0807 Copyright©2001 Powdersville Tool, Inc. All
rights reserved.
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